During the lamination process of insulating glass plate press, the causes of glass breakage need to be analyzed based on actual situations. The main reasons and Lingbo solutions are as follows:
Unstable adsorption: Traditional plate press machines may have insufficient suction from the suction cups, which can easily lead to glass displacement and breakage. Lingbo vacuum adsorption system with a high-precision vacuum pump can stably hold the glass, preventing misalignment and breakage.
Poor machine precision: If the parallelism of the plate press machine panels is not up to standard, the glass may break due to uneven stress. Lingbo plate press machine uses a four-group ball screw drive and a rear guiding system, controlling the parallelism error of the laminating panels within ±0.05mm to ensure uniform lamination.
Transportation collisions: Without a downhill buffer device, the glass may collide rigidly with the conveyor wheels during transportation. Lingbo intelligent slow-descent conveying system, through slope optimization and buffer design, reduces the impact force of collisions by 80%, minimizing breakage.
Glass defect: Deviations in the curvature or uneven surfaces of tempered glass can cause stress concentration during lamination. Lingbo uses an optical flatness detection system to scan and remove unqualified glass sheets during the pre-treatment stage, reducing the risk of breakage.
The reasons for glass breakage in insulating glass production are complex. With years of experience, Lingbo Automation provides a full-process solution from machine R & D to intelligent detection, keeping the breakage rate at an industry-leading level of ≤0.3%. If you need insulating glass automation production machine and solutions, please feel free to contact Lingbo.
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